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Specialized equipment for ink resin synthesis

proof oven

Explosion-proof drying equipment specially designed for the synthesis and curing testing of PCB ink resins. It adopts a 304 stainless steel inner container and an explosion-proof design, combined with a program temperature control system and a strong exhaust function. It achieves precise temperature control of ±2-3℃ within the range from room temperature to 200℃, perfectly coping with the challenges of flammable and explosive environments in the ink production process.

Front View of Explosion-Proof Precision Oven

Product Overview

The Explosion-Proof Precision Oven is a professional equipment developed for ink resin synthesis and curing test links in the upstream of the new energy, automotive, and electronics industry chains. It integrates explosion-proof safety design with precision temperature control technology. The equipment adopts a SUS304 stainless steel inner chamber, featuring excellent corrosion resistance and cleanliness. At the same time, it integrates multiple explosion-proof measures (explosion-proof door, explosion-proof motor, explosion-proof temperature control system) to ensure operational safety when handling flammable and explosive solvents.

Equipped with an advanced PLC programmable control system, the equipment supports multi-stage heating curve settings and can accurately simulate the complex temperature change process of ink resin synthesis. The high-efficiency exhaust system can effectively discharge volatile organic solvents, ensuring both process effects and reducing safety hazards, making it an ideal choice for high-end ink production.

±2℃
Temp Control Precision
RT-200℃
Temperature Range
304
Stainless Steel Chamber
Ex d
Explosion-Proof Class

Core Technical Features

Comprehensive Explosion-Proof Design

Adopts an integral explosion-proof structure design, including explosion-proof door, explosion-proof observation window, explosion-proof heating tube, explosion-proof motor, and explosion-proof control box. Complies with national Ex dⅡBT4 explosion-proof standards, suitable for working environments handling various flammable and explosive solvents.

Precision Temperature Control System

Adopts PID intelligent temperature control algorithm with temperature control precision up to ±2℃ and temperature uniformity of ±3℃. Supports 30 segments of programmable temperature curves to meet the complex temperature change requirements in the ink resin synthesis process.

High-Efficiency Exhaust System

Equipped with an adjustable-speed explosion-proof fan and high-efficiency filtration device, which can quickly discharge volatile organic solvents in the oven. It ensures process effects while reducing safety hazards, and the exhaust rate can be adjusted according to process requirements.

Intelligent Control System

7-inch color touchscreen + PLC control system, supporting process parameter storage (up to 100 groups), historical data query, automatic fault diagnosis and alarm functions. Easy to operate with strong data traceability.

Corrosion-Resistant Structure

The inner chamber is made of SUS304 stainless steel with a specially treated surface, featuring excellent corrosion resistance and anti-pollution capabilities. Suitable for long-term handling of industrial ink resin materials containing chemical solvents.

Multiple Safety Protections

Equipped with multiple safety devices such as over-temperature alarm, overload protection, phase failure protection, and fan fault protection. Ensures safe and reliable operation of the equipment and reduces production risks.

Technical Parameters & Performance

Detailed Technical Parameters

Temperature Range Room Temperature - 200℃
Temperature Fluctuation ±1℃
Temperature Uniformity ±3℃
Heating Rate 1-10℃/min (Adjustable)

Explosion-Proof Class:Ex dⅡBT4 Gb

Inner Chamber Material:SUS304 Stainless Steel

Working Chamber Size (Optional)

  • • 300×300×300mm
  • • 400×400×400mm
  • • 500×500×500mm
  • • 600×600×600mm
  • • Custom Size

Power Supply Requirements

  • • AC 380V 50Hz
  • • Power:3-15kW (Depends on Model)
  • • Protection Class:IP54

Temperature Uniformity Test Data

Test Condition Description

  • • Test Temperature:150℃ (Typical Curing Temp for Ink Resins)
  • • Test Points:9 Uniformly Distributed Points in Working Chamber
  • • Test Duration:Continuous Recording Within 30 Minutes After Temperature Stabilization
  • • Environmental Conditions:Temperature 25℃, Humidity 50%RH

Application Scenarios & Process Description

Application in Ink Resin Synthesis Process

In the ink production process, the explosion-proof precision oven is mainly used in the resin synthesis and curing test links. The equipment can accurately control the reaction temperature, simulate the temperature change curve of different stages, and safely handle volatile organic solvents. It ensures sufficient and stable resin synthesis reaction, providing reliable guarantee for high-quality ink production.

Typical Process Curve

  1. 1 Preheating Stage:Room Temp → 80℃, Heating Rate 3℃/min, Heat Preservation 30 Minutes
  2. 2 Reaction Stage:80℃ → 150℃, Heating Rate 2℃/min, Heat Preservation 120 Minutes
  3. 3 Curing Stage:150℃ → 180℃, Heating Rate 1℃/min, Heat Preservation 60 Minutes
  4. 4 Cooling Stage:180℃ → 60℃, Natural Cooling

The programmable temperature control function of the equipment can perfectly match the above process curve. By accurately controlling the temperature change rate and heat preservation time, it ensures sufficient cross-linking of resin molecules, forming a stable-performance industrial ink base material.

Other Application Scenarios

Ink Curing Test

Used for industrial ink curing performance testing. By simulating curing effects under different temperature conditions, it determines the optimal curing process parameters and improves product quality stability.

Chemical Drying Treatment

Suitable for drying treatment of chemicals used in industrial production. It removes residual moisture in chemicals in a safe explosion-proof environment, ensuring chemical purity and stability.

Material Thermal Stability Test

Used for thermal stability testing of industrial materials. It evaluates the performance changes of materials under different temperature conditions, providing data support for product design.

Successful Application Cases

Continuous Drying Solution for Precision Manufacturing
Industry Solutions

Continuous Drying Solution for Precision Manufacturing

1. Core Equipment Configuration and Technical ParametersEquipment TypeQuantityKey Technical ParametersApplication ScenariosPrecision Tunnel-Type Continuous Drying Line3 linesTemperature Control Range: 50~200℃ (Accuracy ±0.3℃); Conveying Speed: 0.2~1.5m/min (frequency-variable adjustable); Drying

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Industrial Material Curing Solution
Industry Solutions

Industrial Material Curing Solution

1. Core Equipment Configuration and Technical ParametersEquipment TypeQuantityKey Technical ParametersApplication ScenariosMulti-layer Board Lamination & Curing Machine4 unitsTemperature Control Range: Room Temperature ~ 220℃ (Accuracy ±0.5℃); Lamination Pressure: 0.5~5MPa (Adjustable); Heati

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Frequently Asked Questions (FAQs)

The core differences between explosion-proof ovens and ordinary ovens mainly lie in safety design: explosion-proof ovens adopt an integral explosion-proof structure, including explosion-proof doors, explosion-proof motors, explosion-proof heating tubes, explosion-proof control boxes, etc.; they are equipped with special gas discharge systems to safely handle flammable and explosive gases; and they have more stringent temperature monitoring and over-temperature protection mechanisms. In addition, the electrical systems of explosion-proof ovens fully comply with explosion-proof standards and can be used safely in flammable and explosive environments, while ordinary ovens do not have these features.

Selecting an explosion-proof oven model requires considering the following factors: 1) Working chamber size: selected based on the amount of materials processed each time; 2) Temperature range: determined according to process requirements, usually room temperature-200℃; 3) Temperature control precision: select models with ±1℃ for high-precision requirements; 4) Explosion-proof class: select the appropriate explosion-proof class based on the type of solvent to be handled; 5) Special function requirements: such as whether multi-stage programming, data recording, remote control, etc., are needed. It is recommended to communicate the process requirements in detail with technical personnel to determine the most suitable model.

Daily maintenance of explosion-proof ovens should pay attention to: 1) Regularly clean the working chamber to avoid residual chemicals corroding the inner chamber; 2) Check the sealing performance of the explosion-proof door to ensure good sealing; 3) Regularly clean the exhaust system to ensure smooth exhaust; 4) Check whether the electrical system connections are tight and free of looseness; 5) Regularly calibrate the temperature control system to ensure temperature control precision; 6) Strictly use the equipment in accordance with operating procedures to avoid illegal operations; 7) Conduct regular maintenance by professional personnel; non-professionals shall not disassemble explosion-proof components without authorization.

Contact Us

Whether you have any questions or customization needs regarding vacuum sintering furnaces or powder metallurgy equipment, our professional team will provide you with timely and professional services and support.

Company Address

English Headquarters Operation Center: Yunlun Science and Technology Park, No. 333 Chuangda Road, Qingpu District, Shanghai, China

Production Base: No. 198, Shuguang Road, Kunshan City, Suzhou City, Jiangsu Province

Contact Phone/WhatsApp

Manager: +86 19921692198

Email Address

support@gdoven.com

Business Hours

Monday to Saturday: 9:00 - 18:00

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