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Automatic Feeding/Discharging · Rotary Coordination

Automatic Feeding/Discharging Rotary Tube Furnace
Continuous Mass Production · Intelligent Control

Integrates dual core functions of "automatic precise feeding/discharging" and "360° rotary mixing". Through PLC intelligent coordinated control, it realizes the full-process automation of materials: "quantitative feeding - rotary mixing reaction - automatic discharging". Supporting a wide temperature range of 800℃-2000℃ and vacuum/multi-atmosphere environments, it increases production capacity by 5 times with product consistency error ≤1%, suitable for industrial medium-batch production and university large-scale scientific research.

Inquiry for Quotation View Parameters
Automatic Quantitative Feeding/Discharging 360° Rotary Mixing Full-Process Automation Medium-Batch Production
Split Box Furnace Physical Image (Furnace Body + Control Box Separated)
Automatic Feeding (Precision ±0.5%)
Rotary Speed 0-60rpm Adjustable

Feeding Precision

±0.5%

Daily Capacity

50-500kg

Core Technical Advantages

Intelligent coordination of automatic feeding/discharging and rotary mixing unlocks a new paradigm of "unattended" medium-batch production, solving pain points of low efficiency and poor consistency of traditional equipment

Automatic Precise Feeding & Discharging

Adopts weighing/volumetric automatic feeding device with feeding precision ±0.5%, supporting quantitative continuous feeding. The discharge end is equipped with a graded discharging mechanism, no residue or blockage, suitable for powder, granular, slurry and other material types.

Intelligent Coordination of Rotation & Feeding/Discharging

PLC control system realizes precise matching of rotary speed and feeding/discharging speed (coordination precision ±0.1rpm). Material residence time in the furnace is controllable, ensuring full and uniform reaction with product consistency error ≤1%.

Full-Process Automation & Unattended Operation

After presetting process parameters, it automatically completes the full process of "feeding - heating - rotary reaction - cooling - discharging", supporting 24-hour continuous operation without manual intervention. Labor cost reduced by 80%, suitable for large-scale production.

Multiple Interlock Safety Protection

Equipped with multiple protections including insufficient feeding interlock, discharge blockage interlock, over-temperature interlock and abnormal rotation interlock. The equipment automatically shuts down and alarms, ensuring the safety of personnel, equipment and materials, complying with industrial safety standards.

Flexible Capacity Adjustment for Multi-Scenario Adaptation

Feeding speed (0-50kg/h) and rotary speed (0-60rpm) are steplessly adjustable, with daily capacity covering 50-500kg. It can be quickly switched according to production needs, adapting to full scenarios from laboratory pilot scale to industrial small-batch production.

Process Data Traceability & Visualization

The touch screen real-time displays key parameters such as temperature, speed, feeding volume and discharging volume. It automatically stores 1000 groups of process data, supporting export and traceability, facilitating process optimization and quality control, and meeting industrial production compliance requirements.

Technical Specifications

Covering multiple temperature levels and capacity ranges, automatic control and rotary parameters accurately adapt to medium-batch production needs

Core Basic Parameters

Model Max Temperature Furnace Tube Spec (Inner Diameter × Length) mm Effective Heating Zone Length mm Temp Control Precision Power Daily Capacity Range
GD-ZXH800-801200 800℃ 80×1200 500 ±1℃ 8KW 50-150kg
GD-ZXH1200-1001500 1200℃ 100×1500 600 ±1℃ 12KW 100-300kg
GD-ZXH1600-1201800 1600℃ 120×1800 800 ±2℃ 20KW 200-400kg
GD-ZXH2000-1502000 2000℃ 150×2000 1000 ±2℃ 30KW 300-500kg

Automatic Control & Rotary Function Parameters

Parameter Item Specification Description
Feeding Method Automatic quantitative feeding (weighing/volumetric type optional)
Feeding Precision ±0.5%
Feeding Speed Range 0-50kg/h (steplessly adjustable)
Discharging Method Automatic graded discharging (anti-blockage design)
Rotary Speed Range 0-60rpm (steplessly adjustable, precision ±0.1rpm)
Coordination Control Precision Coordination error between rotary speed and feeding/discharging speed ±0.1rpm
Automatic Control Method PLC + touch screen control, supporting process parameter preset and storage (100 groups)
Continuous Operation Time ≤24 hours (supports breakpoint resumption)
Vacuum Degree ≤10⁻³Pa (standard), optional ≤10⁻⁵Pa high vacuum configuration
Adaptable Material Types Powder, granular, slurry (viscosity ≤1000mPa·s)

Core Application Scenarios

Dual advantages of automatic feeding/discharging + rotary mixing, especially suitable for scenarios requiring medium-batch production, high consistency and low labor costs

Medium-Batch Catalyst Preparation

Medium-batch calcination preparation of catalysts in chemical and environmental protection fields. Automatic quantitative feeding ensures precise ratio of active components, rotary mixing enables full and uniform calcination. Catalyst activity increased by 20% with daily capacity 100-300kg, suitable for industrial production line supporting.

Catalyst Preparation Medium-Batch Production

Continuous Sintering of Special Powders

Continuous sintering of metal powder and ceramic powder. Automatic feeding/discharging realizes uninterrupted production, rotation prevents powder agglomeration with uniform heating. Sintered body density ≥95% and consistency error ≤1%, suitable for bulk production of precision parts and electronic ceramics.

Powder Sintering High Density

Bulk Production of Electronic Ceramics

Bulk sintering and modification of alumina and zirconia electronic ceramics. Automatic feeding ensures precise raw material ratio, rotary mixing enables uniform distribution of ceramic particles. Product dimensional accuracy error ≤0.2%, suitable for bulk manufacturing of electronic components and sensor housings.

Electronic Ceramics Precise Dimensional Control

Continuous Reaction of Multi-Component Particles

Continuous mixing reaction of various metal particles and composite material particles. Automatic feeding realizes precise control of component ratio, rotary mixing uniformity ≥98%. Reaction conversion rate increased by 30%, suitable for new material pilot scale and small-batch production.

Particle Reaction High Conversion Rate

University Large-Scale Research Experiments

Large-scale scientific research and pilot scale in materials, chemistry and other disciplines. Automatic control reduces experimental operation difficulty, continuous operation improves experimental efficiency. Process data traceability facilitates result analysis, suitable for multi-group parallel experiments and process optimization research.

Large-Scale Research Data Traceability

Continuous Curing of Special Slurries

Continuous curing of ceramic slurries and polymer special slurries. Automatic feeding ensures uniform slurry thickness, rotation prevents slurry accumulation with full curing. Flatness error of cured coating ≤0.1mm, suitable for bulk preparation of special coatings.

Slurry Curing Flat Coating

Customization Configuration Options

Centered on the core of "automatic feeding/discharging + rotation", flexibly customize industrial-grade upgrade modules to adapt to complex production and scientific research needs

High-Precision Weighing Feeding Device

Adopts imported weighing sensor, feeding precision improved to ±0.1%, supporting proportional mixing and feeding of multi-component materials (up to 4 components). Suitable for catalyst and electronic ceramic production with high requirements for raw material ratio.

High-Precision Feeding

Graded Discharging & Screening Module

The discharge end integrates an automatic screening device, collecting products by particle size classification (replaceable screen mesh aperture) with screening efficiency ≥95%. No additional screening equipment required, suitable for powder metallurgy and catalyst production needing graded products.

Graded Discharging

Intelligent PLC Linkage Control System

Supports docking with factory MES system, realizing remote process issuance, equipment status monitoring and production capacity statistics. Equipped with abnormal alarm SMS notification function, suitable for industrial intelligent production line integration.

Industrial Interconnection

Remote Monitoring & Control

Cloud-based remote monitoring system allows real-time viewing of equipment operating parameters and process curves via computer. Automatically stores multiple groups of historical data, supporting export and audit tracking, meeting scientific research and industrial compliance requirements.

Remote Control

Explosion-Proof Automatic Feeding/Discharging Mechanism

Adopts explosion-proof motor and sealed structure with explosion-proof grade Ex d IIB T4. Suitable for flammable and explosive materials (such as reaction under hydrogen atmosphere, organic slurry processing), meeting safe production requirements in chemical and pharmaceutical fields.

Explosion-Proof Safety

High-Temperature Adaptable Sealing Component

Adopts imported high-temperature sealing material, adapting to high-temperature environments above 2000℃ with leak-free rotary sealing. Vacuum retention ≤10⁻⁵Pa, service life increased by 3 times, suitable for special material production under high vacuum and high temperature.

High-Temperature Sealing

After-Sales Support Services

Industrial-grade after-sales support to ensure long-term stable operation and efficient production of the automatic feeding/discharging rotary tube furnace

Warranty Service

3-year warranty for the furnace body, 2-year warranty for core components such as automatic feeding/discharging mechanism, rotary motor and PLC control system, 1-year warranty for heating elements, lifelong maintenance support and free replacement of damaged core accessories.

On-Site Installation, Commissioning & Training

Professional engineers install and debug the entire set of equipment on site, calibrate feeding/discharging precision and rotary coordination performance, and provide full-process training on operation, maintenance and troubleshooting to ensure operators can work independently.

7×24 Hour Remote Technical Support

Establish an exclusive technical service group, responding to equipment failures 24/7. Quickly troubleshoot and solve problems through remote assistance, avoiding production interruption and ensuring continuous operation efficiency.

Industrial-Grade Accessory Supply

Long-term reserve of core accessories such as automatic feeding pumps, rotary bearings, seals and PLC modules. Emergency delivery within 48 hours nationwide, providing accessory replacement guidance to ensure rapid equipment recovery.

Contact Us

Whether you have any questions or customization needs regarding vacuum sintering furnaces or powder metallurgy equipment, our professional team will provide you with timely and professional services and support.

Company Address

English Headquarters Operation Center: Yunlun Science and Technology Park, No. 333 Chuangda Road, Qingpu District, Shanghai, China

Production Base: No. 198, Shuguang Road, Kunshan City, Suzhou City, Jiangsu Province

Contact Phone/WhatsApp

Manager: +86 19921692198

Email Address

support@gdoven.com

Business Hours

Monday to Saturday: 9:00 - 18:00

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